Archive for the ‘Artisans and Manufacturers’ Category

Good To Be Home

Tuesday, March 13th, 2012

The new basement mantle. Still waiting for the glass top for the vintage lucite cocktail table.

Seating by the new basement doors overlooking the pool

Basement entry/laundry room

The basement cabinet filled with our treasures.

Our antique desk in its new home, along with a souvenir painting from Antwerp. The Russian sideboard was from the living room.

A re-purposed desk in the new office space

The new office space is amazingly comfortable. TRS made the sofas for us. The rug and zebra hide were repurposed from the living room.

New vanity, bowl, and plumbing.....as well as the wool plaid walls, in the basement bathroom

A simplified grouping of accessories on the foyer chest

The new dining room window looks fantastic from the foyer

Sideboard from the bedroom really gives us extra serving space in the kitchen

Kitchen looking toward the living room. Notice the counter top we honed, as well as the gleaming floors!

Chairs from the living room rest beautifully in the foyer.

The painting over the fireplace, a souvenir from Venice, adds new energy to the den

New floors in the den

Close up of the new den painting, and a couple of our favorites....hand made Staffordshire cats by a contemporary English artist

The den

The dining room from the living room

Chairs from the foyer look fresh in the living room

Chairs from the foyer look fresh in the living room

A new Louis XV lacquer desk and pair of antique Chinoiserie lamps add weight and drama to the living room

A new display cabinet holds treasures in the living room. John McGilvray built the pediment to add a little history to this room.

A new cocktail table continues the ebonized theme in the living room, and the re-positioning of some artwork adds a new look

The new rug provides a unifying backdrop for the room, and the addition of the cocktail table with a shelf helps to hold a collection of books.

Navy lacquered walls and a repurposed desk from my office add depth to the master bedroom

A simplified bed in the master bedroom. Still waiting on Sferra to complete our linen order.

New Sferra linens add brightness to the yellow bedroom

The green bedroom

The green bedroom

A repositioned console and painting, as well as the addition of draperies really soften the green bedroom. The Scalamandre' linen was a perfect color match.....12 years after the original fabric was used for this room.

A repositioned console and painting, as well as the addition of draperies really soften the green bedroom. The Scalamandre' linen was a perfect color match.....12 years after the original fabric was used for this room.

It has been a full four weeks since my last update on the progress on our home. After many tedious punch list items, we are fully complete inside, and have moved back in.
Home Choice came through! Marvin Windows sent one of their factory technicians to go through the entire house and tweak everything. They worked on every window to make sure that they were working easily and smoothly. All the screens work great now, and locks work perfectly. It is amazing the difference that this tweaking had. Home Choice has our replacement doors for the basement on order as well as one window that was not as ordered, and those should be here and installed soon. We are really happy with the finished product, and are glad that we have had a happy ending with the issues we were having with the windows. Schmid and Rhodes needs to be commended on their efforts to get all of this coordinated and making sure that it was all perfect.
The process went really smoothly….with a few minor hic-cups. The biggest time waster was the final coats of floor finish. The floor finisher did not ask what sheen level we wanted…..and considering that they installed our living room floor when we moved in 8 years ago, I didn’t think to tell them. The antique floors we have are finished with tung oil. I had put a touch up coat on the living room floor and steps a few years ago, and just used the basic Minwax tung oil finish. It renewed the floors beautifully, and gave them their original glossy sheen. Bobby and I, at the advice of Schmid and Rhodes, planned a short trip to Asheville duing the time the finish was to be applied so we would be out of the fumes. Well, the plan did not work as planned. When we came home, our floors had a matte finish on them, so ALL of the floors had to be re-coated with a glossy tung oil. Who knew that tung oil came in sheen levels? It was always shiny before, so I never thought about asking. Just goes to prove that the only stupid question is the un-asked question.
The wallpaper was installed in the basement, and it is lovely. Bill Armstrong did an amazing job on this. The stripes make for a really casual look that is perfectly appropriate as an area just off the pool, and the grasscloth texture makes it feel really cozy.
The new glossy navy paint in the master bedroom is amazing. It is one of my favorite rooms now. The paint, coupled by several re-purposed pieces of furniture, and a new grouping of art in this room have really given it a facelift.
Dan Border and his crew were diligent painters, and in the end re-coated every piece of trim in the house. Everything looks fresh and pretty…..but this is one of the things that added days to the process. The floor finishers got the tung oil finish on the base boards and stair risers, so then those had to be re-coated. Things like this just really slowed down the process. The paint is silky smooth, and now that it is complete, our door detail really pops.
Shoe molding was another pain that took time. You can’t put down shoe molding until the floors are fully finished….and since they all had to be re-done, we were late with that. The finish carpenters did a great job though, and the molding looks great now, and you cannot tell that the floors we just put down were not original. Even the trim around the kitchen island proved to add a beautiful detail to the island itself. Another molding detail was the mantle in the basement. The “wall” had been installed for a couple of weeks, but the installation of the completed mantle really dressed up the space, and gave new life to the fireplace. John McGilvray did an amazing job with this. It looks amazing.
The electronics installation proved to be more complicated than anyone imagined. We are using the RTI remote control on some of the lights, and we discovered that since we live in an older home…..not every switch was grounded, so we had to do a considerable amount of re-wiring to get the lighting controls to work properly. Now, we can control lots of lights in the house from the iPad and from the iPhone. It is great, and super convenient. The television in the basement works on these same iPad controls, as does the 7 Sonos systems that were installed to give us sound throughout the house and pool and deck areas. The sound is amazing, and the fact that you can control it from your phone is just….well….cool. Paul McKee and his crew at Audio Video by Design did an amazing job putting this system together, and it was a real trick to do in a house that was built as ours was.
Final installation of lighting trim kits was another punch list detail. It just seemed like that nothing was getting fully complete. The workers would do 90%, and then move on to something else. Maybe there was some logic in it somewhere, but it was hard for me to see. We got the counter top in the basement bathroom, and the sidesplashes could not be installed until the wall fabric was applied, so that was one more little detail that had to come later. The sink was installed with the Toto label showing…..I didn’t like that, so it had to be re-installed backwards to cover up the label. Lighting in the new cabinet was installed….but the color was wrong so it had to be re-ordered. Shelves were installed in the cabinets, and we discovered that with some of the electronics, we needed some modifications so those had to be made. John McGilvray did a great job with those final details, and everything is now fitted perfectly. A missing vent cover, a missing switch plate cover, a missing door handle…..all these little things just took time to take care of. We were 98% complete on Friday, February 17.
The next processes went very smoothly. I had scheduled Duct Doctor to clean all the ducts and HVAC systems in the house on the 17th. It had been 8 years since they had been fully cleaned, and with all the construction dust, I knew we would never get rid of the house dust if we did not do this. They did an amazing job, and at this point, we have little to no house dust. Over the weekend we started cleaning. We had the entire upstairs complete by Sunday, and on Monday I started working with our house keeper Janette on the main floor. We cleaned all the kitchen cabinets fully, and re-organized in the process. It is amazing what we were able to eliminate, and just pulling everything out lets you really see what you have so it can be put back together in a better way. We polished floors, washed walls and trim, and had everything on the main floor cleaned by Monday afternoon. The window washers came on Tuesday…..and were here for two full days. They say it won’t take so long next time…..just the construction clean was really involved. The windows are shining now, and they really look great. On Tuesday, Janette and I worked again and this time cleaned the basement, starting in the laundry room and storage closet. Those areas are also well arranged now and more functional. We washed all the moldings and floors. Carpeting upstairs was also cleaned on Tuesday.
Wednesday is when the house started coming together. The rugs that had been out for cleaning and repair all were re-installed, along with the new living room rug and repurposed sisal rug in the basement. Randy Vaden took care of the rug installation, and as always did a perfect, pristine job. Pads fit perfectly, and everything is perfectly square. He also did an amazing job applying the velvet border to our living room rug, and leather to the re-purposed sisal rug in the basement. Prestige Cleaners had taken our draperies out when we moved out, and stored them for us. I didn’t have them “cleaned” but they did thoroughly vacuum them and got rid of all the dust. They came on Wednesday and reinstalled them, so the rooms really started to look complete. Paul McKee and his crew spent all day Wednesday working on the audio video system tweaking it for final install. They worked until about 8:00! Less than 15 minutes after they left, we had a power surge, and the entire system went out in the whole house. No cable. No internet. No phone. This was just typical of the construction process……and it seemed like it was all related to the new system, but it wasn’t. Thursday, I had to spend the afternoon here getting the problems fixed with Charter Cable and TDS Telecom.
Friday, February 24, was really a great day. We started loading the trucks with everything that had been stored, and had the first load here by 10:00. We had 5 box truck loads and about 3 van loads to get everything back in the house. Mike Croft and his delivery crew were amazing. They are so careful with everything, and I don’t think we scratched one piece….or dinged any trim in the move in process. We knew where most things were going, but this was our opportunity to really think about where things would end up, and we did a fair amount of “trying out” on items to make sure we were getting them in the best place. As a result, there are lots of pieces with new homes within our house.
Saturday, Bobby and I spent all day working on the art. We pulled all the art that had been stored in the upstairs bath and powder room out, and started playing with where everything would go. There were certain pieces that went back exactly where they were before, but many others moved around. We hung, and hung, and hung. We tried things in different places….and edited the collection in the process. What we ended up with looks really great, and it showcases our collection better than it has been before. During this work, we were also placing lamps and a few key accessory pieces….but the main focus was art.
Sunday, Bobby and I worked on accessories. We really tried to limit the number of pieces that were on display, and what was left over, would go in either the new cabinet in the living room, or the new cabinet in the basement. This worked really well. We got to showcase some of our most favorite things, while at the same time being able to display virtually all of our treasures.
The process of installing rugs and draperies one day, furniture the next, then artwork, then lamps and accessories was really perfect. It allowed you to see the rooms develop. In a typical move, the house gets cluttered with empty and full boxes, art and accessories sitting everywhere, as well as things that should never be “on display” sitting out. By doing this move the way we were able to do it eliminated all of that and you could really see what you were doing. As a result, this project came togehter really quickly.
It was rewarding to do this for us. We install jobs all the time, and get to experience the joy that clients have with the finished product, but it is truly rewarding to do it for yourself….and when you are complete, be able to call it home. One of my clients told me a while back that her builder gave her words of advice years ago on the building process. You will forget how messy it was. You won’t remember what a pain it was. You will forget what the headaches were, and you will forget the things that had to be done two or three times. You will even forget how much it cost…..but you will never forget if you like it……so it is really important to LIKE what you are doing. In retrospect, I’m not sure there is anything I would do differently.
Now, the final phase of the project. The slate roof. We are having a bit of an issue in matching the existing slate, so it has been decided that instead of trying to match it, we will replace it. This has brought up an entirely new concern in that our custom color clad windows were designed to coordinate with the roof we currently have…..so color is very important. Schmid and Rhodes is working to find a solution to the problem, and hopefully tomorrow we will have the perfect sample for the slate.

Slowly but Surely!

Monday, February 6th, 2012

Our beautiful new tv cabinet and bookcase in the office!

 Progress is moving a little slowly since the last post…..but the work that has been done is amazing!  We have our new tv cabinet in the office 90% installed…..minus about two days worth of electronics installation.  At this point, in my opinion, BIGGER IS BETTER!  Wow!  What a difference 17′ of glossy black cabinetry can make in a space!  Instead of shrinking the space, the floor to ceiling cabinet has truly blown the roof off our room!  It is amazing the lift this cabinet gives to the space.  This is going to house so much of our collection of antique accessories, it is unbelievable!  Plus, it will hold all of the electronics for tv and sound for the entire house, as well as a fax machine AND printer for the office.  I am so excited to be getting this piece in our home.  It truly is a beautiful marriage of form and function.  John McGilvray and his crew have worked tirelessly to complete this, and they have done an amazing job.  The effect that the air conditioning soffit had in the room has been completely eliminated, and this room has started to feel larger, more cozy, and it now has details that are consistent with the rest of the house.

Guys from McGilvray Woodworks working on the cabinet installation. They were perfectionists!

So in addition to the nearly completed cabinet, the ceiling, crown, and base moldings are complete in the office…..so tomorrow, Dan Border and his crew will start putting the finishing touches on ceiling and trim paint.  Hopefully by mid week we will be ready for wallpaper in this room. 

Antique heart pine floors, nearing completion.

Max Wood Floors worked ON SATURDAY to complete the floors in the kitchen and den.  The floors are fantastic, and they did a really great job of fitting them together perfectly.  It really has given these rooms the patina they lacked before.  We have trim work details like shoe molding in both the kitchen and the den to complete.  In the kitchen, the trim work will be a little more difficult since we have to marry a slightly lower new floor to the position of the cabinets.  This can be overcome with new base pieces on the cabinets, and a new molding at the base of the island.  Once again, John McGilvray and his crew will be rescuing us from what could have otherwise been a tricky predicament. 

Kitchen floors are complete.....and just lacking a little trim work

Dan Border and his painting crew are making steady progress.  The upstairs bedrooms are in the process of getting their new colors, and windows still continue to be completed.  They are doing a great job……and delivering a silky smooth finish.  The former “green” bedroom, will still be called the green bedroom…..but the walls have gone from green to cream.  The master bedroom is getting a much more dramatic treatment.  We had a neutral tan tone in the bedroom that was matched to the toile wallpaper behind the bed, and a perfect blend with the carpet.  I wanted to change the color to give us a fresh look, and really wanted to do a lighter color.  What I realized…..as I lived in an empty house for the past two months…..it wasn’t the lightness of the color I disliked.  It was the fact that the color was so blah.  Just beige…..it wasn’t dramatic or exciting, and it really didn’t add anything to the room.  I am not opposed to light wall colors, and we have lots of them in our house, but in the master bedroom, the color just seemed to be flat.  Our solution……GLOSSY NAVY BLUE!  Can’t wait to see this going up tomorrow.  The painters are stealthy, and don’t make a huge mess, and are quite while they are here, so it is sort of difficult sometimes to tell exactly where they have been…unless they are making a major change in wall color, which they have done today.

Another shot of the new bookcase and tv cabinet

 Home Choice continues to disappoint on the window front.  Andy, the guy who has done such an amazing job installing the windows and putting up the window trim is M.I.A.  He was here Wednesday of last week for part of the day, and it is now Tuesday and he is no where to be found and will not return Seth’s (our job foreman) phone calls.  Sounds really professional, right?  In an effort to get our job complete, Seth and Schmid and Rhodes have enlisted the help of John McGilvray to complete the window trim in the house.  There isn’t a lot left to do….just a little bit of molding on the upstairs windows, and about half of the new dining room window.  Seems like Home Choice would want to be finished with this job…..but that doesn’t seem to be the way they operate.   John is anticipating completion tomorrow! 

Another view of the office.....with the new V-Groove fireplace. Mantle should be installed this week!

 

This week, our goals are to complete painting in the office, finish electrical work and get all recessed lighting installed, get electronics installed in the office, get new counter top in the basement bathroom, get wallpaper installed in the basement bathroom and office, get trim work complete in kitchen and den, and hopefully get painting complete in the upstairs bedrooms.

A Bigger Mess….but LOTS of Progress!

Thursday, February 2nd, 2012

New bookcase and tv cabinet in process of installation....and a COMPLETELY installed ceiling!

 

LOTS of progress over the past week.  The mess seems to have grown today….but that is part of the progress.  Great strides have been made in the former office space.  The random width V-groove ceiling is completely installed, and the painting is well under way.  We have crown molding now in the office space, and the backboards for the fireplace are installed.  For the backboards of the fireplace, we used 8″ wide V-groove and installed it horizontally.  I think this is going to be a great effect once the mantle is in place.  Still to do is to paint the existing brick gloss black.  John McGilvray of McGilvray Woodworks is responsible for building the beautiful cabinet as well as installing our wood ceilings and mantle.  He has also done a fantastic job on the custom baseboard and crown in the office.

Paul McKee with Audio Video By Design has done an amazing job of getting all the wiring installed for house sound and the new tv….and my favorite new toy, CAMERAS!  We will now be able to see what is going on all over our house from anywhere in the world that we have i-phone service! 

All of the windows are installed, and window trim is nearing completion.  Andy from Home Choice, and all the guys from Schmid and Rhodes are really doing a great job and making sure we are happy with every single detail.  I have been a little disappointed in the window ordering process from Home Choice.  Schmid and Rhodes is taking care of all the errors with the window order so that I do not have to deal with the vendor…..and I am most appreciative of that, but the owner of Home Choice did not listen to our requests, and several mistakes were made that will ultimately cost him money.  There were no divided lights on the functional doors in the office, so those have to be replaced.  Over the front door, the window panes are a different size than the ones on the rest of the front of the house, so those two panels have to be replaced.  Our new dining room window was to be fully stationary, and the panels open…..this isn’t a big deal….just there was no need to have these functional, and now we have to take an extra measure to secure them.  Our screens are fantastic phantom screens that slide from the side, and completely disappear into the window frame when open…..but that was a pricey detail.  We had selected specific places where we thought it would make sense to use them, but we have ended up with them on almost every window….again, an expense we weren’t counting on.  None of these things really make that much of a difference, and the quality of the product is amazing….but a little communication from Home Choice would have been appreciated.  Still….even as I write….no call from the owner apologizing for the mistakes.  My words of advice here…..go over your window order multiple times to look for errors.  Our order appeared to be written correctly, but there were changes made to what we approved that we were never informed about.

New fireplace wall in V-Groove....partially hidden behind stacks of bookcase parts

Above is our new mantle back board made from horizontal V-Groove paneling…..partially concealed behind a mountain of bookcase parts!

My FAVORITE thing in the renovation thus far is the new dining room window.  Schmid and Rhodes did an AMAZING job of removing brick from the outside of the house to be able to enlarge this window.  I always felt that the dining room window shortened the view of the outside.  We have put a lot of effort over the past few years into making the backyard really special, and it was simply disconnected from the main floor of the house.  The new TALLER window really has made a huge difference, and just pulls you toward it so the backyard becomes a real feature of the main floor. 

Our new dining room window.....partially hidden behind our kitchen appliances!

 

After living with no floor in the kitchen and den for a month now, the antique heart pine flooring started going down today….and it looks GREAT!  This is what we should have done when we moved in 8 years ago.  I think it is “aging” our house beautifully.  This will be the perfect touch to make us feel like we have always lived here….and that the floors are original. 

The beautiful antique heart pine flooring going down in the den!

The large cabinet in the office should be complete by Monday, and next week, we should be complete with painting in the office.  Counter tops get installed in the office bathroom on Wednesday, and Bill Armstrong….our wallpaper installer, will start hanging the fabric on the walls in the bathroom on Thursday, and work until finished on the grass cloth wallpaper for the office.  Painting should start on the walls in the upstairs bedrooms next week.  We have a move in date set at this point…..TWO WEEKS!  Keep your fingers crossed that we make it.  There are a lot of loose ends to tie up before then, and a whole lot of cleaning….but I think we can do it, if we continue to see progress like was made this week!

Nothing like a refrigerator in the foyer to say "Welcome Home"!

High Point in October

Tuesday, October 26th, 2010

Recently, I attended the International Home Furnishings Market in High Point, North Carolina.  This is the showcase of everything new and exciting in the furniture and design business.  Designers, buyers, retailers, and manufacturers all descend on this small town twice each year to see what everyone else is doing.  For me, this is usually a source of great inspiration.  This year, I left uninspired by what I saw…..but incredibly uplifted by who I met and got a chance to talk with. 

Bunny Williams with me in her new "Bee Line Home" showroom in High Point

 

One of the highlights of this market was meeting design legend Bunny Williams in the new showroom for her new product line, Bee Line Home.  I am now carrying Bee Line home here in Knoxville thanks to my sales representative Roe Pitts.  Bunny is truly an interesting person who has a unique perspective on design, and who has lived a life full of doing what she loves, and creating beautiful interiors along the way.  Her classic book, “Affair with a House” is one of my favorites, and chronicles the evolution of her country estate.  Her partnership with John Roselli in Treillage is also an incredible story of interesting travel and places…..again coupled with beautiful objects from around the world.  Bee Line Home gives fans and consumers the opportunity to purchase some of her all time favorite pieces which she has beautifully reproduced. 

Another highlight was meeting Alexa Hampton.  I had met her a few years ago when she introduced her first collection for Hickory Chair.  This time, she was autographing copies of her new book, “The Language of Interior Design” at the Visual Comfort lighting showroom.  She has designed a collection for them that is beautifully chic…and of course, since it is from Visual Comfort, it is affordable.  She is so gracious, and an inspiration to me knowing her history and the fact that her father, Mark Hampton, was one of the greatest designers of all time.  The book is beautiful, and richly showcases many of her projects.  The book is interesting because she speaks to so many different styles and can’t be categorized to one look.  This is something I strive to do in my own work, and is the result of listening to what your clients have to say and to what they want.

The final highlight was meeting legendary designer Michael S. Smith and Elle Decor editor Margaret Russell at the Press Party in the Baker showroom.  The showroom is of course unbelievably large and even more beautiful.  They have created an entire Michael S. Smith home in the showroom to showcase his new product line for Baker.  I have enjoyed watching his career develop….even before his most recent honor to design the private living quarters in the White House.  It was an incredible experience to walk through his brilliantly laid out spaces and soak up inspiration.  His look for Baker is classic but fresh at the same time.  It walks a fine line between the 18th century and today.  This is a tricky place to be because there has to be enough fresh elements to keep the look current….but at the same time has to referrence history enough to make the look classic.  He is a master at this mix.

Custom Lamp Shades, Venetian Style

Thursday, May 20th, 2010
Angela with me in her fantastic shop

Angela with me in her fantastic shop

    

On our first day in Venice, we visited the studio of Angela R. Greco on the Ponte Delle Ostreghe, near San Marco.  Angela and her sister have been in this same location for years, and make the most beautiful Venetian style lamp shades I have found anywhere on the planet.  Each shade is made by hand, and you can see their love for their craft in every piece.  Angela’s typical shade is made from Fortuny fabric, and stretched over a wire frame.  I love these shades because they have an exuberance of style not found in most American lighting.  They have the fantastic shape of the Venetian shield style shade, plus color and pattern brought by the fantastic fabric.  A stunning combination.  We chose this trip a small pair of shades in blue and silver for a pair of lamps in a bedroom. 

 

Angela hand sewing the lining of a shade while her sister looks on

Angela hand sewing the lining of a shade while her sister looks on

Besides being a fantastic place to find the fabulous, Angela’s shop is warm and friendly.  She loves to see people enjoy her work, and welcomes photography.  It is fun to see Angela and her sister again on this trip….in their matching smocks and pearls.

Lamps in the shop of Angela Greco

Lamps in the shop of Angela Greco

Bobby and I outside the shop

Bobby and I outside the shop

A carved wooden lamp base with a fantastic Fortuny shade

A carved wooden lamp base with a fantastic Fortuny shade

Art Restoration in Venice

Thursday, May 20th, 2010
The beautiful studio of Bruno Vianello

The beautiful studio of Bruno Vianello

A favorite stop in Venice is the studio of Bruno Vianello on Calle De Pistor in Castello.  Bruno is a painting restoration specialist whose work appears in the Accademia, the Hotel Danielli, and in many private Venetian collections.  Currently, he is working on a group of Biblical paintings from the 16th century in which he has beautifully restored the canvases; erasing years of soot and dirt; water damage; and bad patches by previous restoration.  Bruno typically deals exclusively in restoration for museums and private collections, but always has a few “treasures” available for purchase in his studio.  It is a treat to see such a talented craftsman.

A work in restoration for a private collection

A work in restoration for a private collection

Through the years, Bobby and I have been fortunate enough to have purchased a number of paintings from Bruno that are still in our private collection.  We are always inspired by the beauty of the art here, and it is easy to find pieces to love.

Time Traveling in Mexico with Alfonso Marina

Wednesday, April 7th, 2010

 

An outstanding Louis XVI style tall post bed, the latest introduction from Alfonso Marina

An outstanding Louis XVI style tall post bed, the latest introduction from Alfonso Marina

Up until this week, when I thought of Mexico, the beautiful white sand beaches of Cancun came to mind.  Say what you want about the Mayan Riviera; the beaches are among the most beautiful in the world…..even if they are man made.  It never dawned on me that Mexico was really a foreign country.  My view was totally suntanned.  It has been years since I basked in the sun on those beaches, but my memory of it was very Americanized.  The truth about the “real” Mexico is completely different. 

 There are photos sprinkled throughout this post, so please keep reading to see the story unfold.

A few weeks back, I was extended an invitation from Alfonso Marina Ebanista in Mexico City to tour their factory and see their showroom.  I’ve done business with them for years, and knew all about their quality, design, and generally fabulous product; so, I was intrigued.  It wasn’t exactly a place that was high up on my to-see list, but the fact that it was an all expenses paid trip sweetened the deal.  Given the current social climate in Mexico, elective travel is not advised; but I felt safe in the fact that Alfonso Marina is a first rate company and that they would escort me wherever I went.  The Camino Real Polanco Hotel was rated as super safe, so against the better judgement of Bobby, my friends, and family, I went…..and I am ever so glad I did.

 

The ride from the airport to the hotel confirmed that I was in a third world country, but once behind the gate of the hotel, a beautiful side of Mexico emerged.  Brightly colored and spacious, with typical Mexican stucco finishes and marble floors; the hotel was beautiful. 

 

I was met by my sales rep and the owners of Alfonso Marina and we proceeded to the factory….about an hour away from the hotel.  Did I mention that Mexico City is the largest city in the world?  It is an hour to everything. 

 

The factory is in an industrial part of town, tucked behind guarded gates in old buildings.  It forms a compound around their offices.  We started our tour in the engineering department.  All of the pieces start here.  Detailed drawings are done entirely by hand.  Models are made from those drawings, and the drawings are tweaked again after the prototype is perfected.   Once perfected, the drawings are recorded on their computer system, but they maintain those beautiful hand drawn ones and those are the ones they use to build each piece.  We met their engineering staff, as well as the person who carves all of the original carved details.  It was readily apparent that all of those pieces I have changed just a little bit….adding an inch or two here….or an inlay line there….had to be COMPLETELY re-engineered. 

 

Drawings are done full scale and entirely by hand

Drawings are done full scale and entirely by hand

A door panel model, fully to scale

A door panel model, fully to scale

Chair frames are carved in styrofoam first to perfect the lines

Chair frames are carved in styrofoam first to perfect the lines

Racks of templates

Racks of templates

A room of router bits

A room of router bits

The next stop on the tour was the prototype room where all of the first pieces are produced.  Here, they make templates and jigs from which the production pieces are made.  Templates and jigs are painted bright yellow so they don’t get mixed up with the actual wood pieces to be used in the finished products.  The next area was where the templates were stored.  A huge room with rack after rack of intricate pieces.  Chair parts are kept in neatly organized boxes.  We then saw the room where all the router knives are kept that make the beautiful moldings on their pieces.  They have an artist on staff full time creating these knives, and repairing the existing ones.   We moved from there to their raw wood storage and receiving area where the real process begins.  A production list follows each piece through the factory, from the time the wood is pulled from storage, then cut into the rough blocks it takes to make each piece.  The rough blocks are put on a trolley which stays with the piece throughout its creation.

 

Drawer fronts for an Italian chest being cut on a band saw

Drawer fronts for an Italian chest being cut on a band saw

 

A woodcarver turning a chair leg

A woodcarver turning a chair leg

 

End grain banding being glued together by hand

End grain banding being glued together by hand

 

Hand cut and inlaid veneer for a table top

Hand cut and inlaid veneer for a table top

There are no CNC machines.  Old fashioned bandsaws and lathes are where the magic happens.  Their workers are extremely skilled artisans.  The factory was like stepping back in time….years before the modern technology most companies utilize.  When I asked Carlos Marina how the wood turner knew he had a particular leg made correctly the response was “It is in his heart.  He has made this leg many times, and knows exactly when it is perfect.”  That quality is characteristic of every employee…..and the owners recognize that, and treat their employees with the utmost respect.  We walked on through the production line seeing drawer fronts being glued together and sawed out on the band saw.  We saw legs being applied, and pieces being assembled. 

Hand matching veneer

Hand matching veneer

That beautiful striped veneering

That beautiful striped veneering

Inlaid detail

Inlaid detail

Faith is at the core of the workers.  Shrines to St. Joseph abound throughout the factory.

Faith is at the core of the workers. Shrines to St. Joseph abound throughout the factory.

An escutcheon plate being cut by hand

An escutcheon plate being cut by hand

Near the end of the construction process, we saw the room where the inlay work is done.  All of the veneers and inlay are hand matched and hand cut, specifically for each piece.  Truly amazing.  Their supply room for veneers was incredible.  So many different types of wood, in such thin pieces.  After the miracle of the inlay and veneer department, we went to a part of the factory where end grain banding was being cut and applied, as well as where their signature tiny “stripe” banding was being glued together and cut into the stripes.  It was a beautiful process. 

A cabinet being fitted with doors

A cabinet being fitted with doors

 

 

The final part of building one was the final assembly and sanding area.  All the pieces come together in this area and the finished product begins to emerge.  After final assembly, the pieces are transported across the parking lot to building two for distressing, finishing, and packing. 

Piles of hand forged locks and hinges

Piles of hand forged locks and hinges

An unfinished masterpiece

An unfinished masterpiece

Hand applying ink to bone details

Hand applying ink to bone details

 

Beautiful completed bed in a custom navy blue finish

Beautiful completed bed in a custom navy blue finish

Between the two main buildings is a small room where hardware is milled.  Brass barrel hinges are cut by hand from long tubes.  Escutcheons for locks are hand cut out, and engraved entirely by hand.  Iron locks and straps are finished and distressed.  Hinges are cast and drilled.

The distressing is done completely by hand.  They don’t miss a detail with this, and the worker moved swiftly and with great skill.  He had no fear of scraping a corner off a beautiful drawer front, or putting a gash 5″ long on its face.  Even the insides, backs, and bottoms of the pieces that are distressed get that treatment.  It really adds to the overall authentic look.  After distressing, pieces receive a final sanding, and then move on to the finish department.  Varnish is applied to the wood first, and then stains are hand applied and rubbed to achieve depth and patina.  Waxes or sealers are the final layer. 

 

Also in the finish department is the area where artists hand paint pieces.  Bone details on some of the pieces are “inked” with a tiny pen by hand, creating intricate designs.  Pieces getting gold leaf trim are finished here as well.  The artisans have a vision to create finishes that look as though they have survived for hundreds of years.  Hand painted designs are done here as well. 

 

Finally, pieces are carefully packed and shipped. 

The showroom entrance

The showroom entrance

A beautiful Italian style console table

A beautiful Italian style console table

Incredible English style chair

A beautiful newly designed primitive chest

A beautiful newly designed primitive chest

Imagine this bench at the foot of a bed

Imagine this bench at the foot of a bed

 

After a full morning at the factory, we paused for a decadent lunch at a restaurant near the showroom.  The showroom was beautiful.  Over 14000 square feet, and every room was full of the fabulous products we saw being created in the morning.  Alfonso Marina is keeping alive a lost art.  Their products are truly bench made, and hand crafted in every way.  I am thankful for the experience, and have a new found appreciation for their furniture which really is “art.”

 

Beautifully tailored bedside or end table

Beautifully tailored bedside or end table

 

Primitive console table

Primitive console table

 

Chic upholstered pieces and dining chairs

Chic upholstered pieces and dining chairs

 

A beautiful Louis XVI transitional style commode with marble top

A beautiful Louis XVI transitional style commode with marble top

The "Essen", another chic bed

The "Essen", another chic bed

Beautiful newly designed accent table

Beautiful newly designed accent table

Sophisticated cocktail table

Sophisticated cocktail table

Even their accessories are hand made and hand finished

Even their accessories are hand made and hand finished

Alfonso Marina welcomes anyone who would like to come to Mexico City and visit their showroom.  It is a trip not to be missed, and you can be assured of two things:  You will be treated like royalty; and you will fall in love with a people, a place, and a product.

Chicago’s New Metal Crafts

Thursday, January 21st, 2010
A beautiful antique French iron lantern

A beautiful antique French iron lantern

Lighting is an integral part of what I do as designer.  It has the power to be one of the most important elements of a design because it can control the mood of a room.  Bright light promotes activity, while dim light promotes relaxation and conversation.  Lighting also is important because it is a great way to continue the look of a space.  

Finding lighting fixtures that are appropriate to a space can be difficult.  A lighting source like New Metal Crafts takes a lot of the work out of the process.  New Metal Crafts is a Chicago resource I have used for years.  On our recent Chicago visit, I was finally able to go to their showroom and was blown away by the depth of their collection.  They have executed many custom pieces for me in the past, and any time I have an antique fixture that needs repair or rewiring, they are the only place I will send it.  Their work is always first rate, and their knowledge second to none.  Lighting is often overlooked as a design element, but after a trip to New Metal Crafts, you will realize how important it can be.  Following are some photos of the showroom and warehouse.

 

New Metal Crafts

New Metal Crafts

A fabulous pair of Italian lanterns waiting on the perfect home

A fabulous pair of Italian lanterns waiting on the perfect home

An endless array of smoke bell lanterns

An endless array of smoke bell lanterns

Detail of one of many "walls of sconces"

Detail of one of many "walls of sconces"

More crystal than Versailles

More crystal than Versailles

Antique railroad lanterns awaiting conversion

Antique railroad lanterns awaiting conversion

Walls of bronze sconces

Walls of bronze sconces

Beautiful mica shades on iron sconces

Beautiful mica shades on iron sconces

The third floor attic, a treasure trove of antique parts

The third floor attic, a treasure trove of antique parts

More treasures in the attic

More treasures in the attic

 

Kindel – Hot Off the Dock!

Thursday, January 21st, 2010

Picture 1

A favorite resource for custom products is Kindel Furniture Company. Their story is as interesting as their products.  Started in St. Louis over 100 years ago, and still owned by part of the original founders, Kindel is considered one of the last great American furniture companies. Now located in Grand Rapids, Michigan, they have a distinct ability to adapt to market trends while staying true to their values of quality and craftsmanship. They are delightful, friendly people, and their showroom is always one of my highlights at the High Point furniture market.

Kindel holds the license agreement to reproduce items from the world famous Winterthur Museum, as well as the license agreement to reproduce items from our founding president’s home, Mount Vernon. Recently, they have become famous for their work at the Greenbrier Hotel assisting in the restoration of the public and guest rooms. In order to do justice to the restoration of the Greenbrier, they have begun reproducing many pieces designed by the great Dorothy Draper, who set the standard for design in what the Greenbrier is today. A classic American decorator, her work was fresh and innovative at the time, and it still is today.

Kindel sends me regular examples of items they are preparing for shipment. It is interesting to see what they are doing and how other designers manipulate their products to become one of a kind items.

The trellis writing table is a great example of how Kindel can manipulate a product and change its look. This table was originally done in mahogany, but the white laquer makes it look totally fresh.

The two drawer console and curio is a fabulous Dorothy Draper piece. This can be done in any of their multitude of finishes, but imagine how “traditional” it would look in mahogany, how contemporary it would look in black, how Asian it would look in red.  This is a great versatile piece with endless possibilities.

The Custom Mark round tables are fun and playful. Definitely not a design one would initially think of Kindel as producing.

The Townsend Tea Table is a classic Kindel piece, and harkens back to their roots as reproducing 18th century American antiques.

Faux Finish Expertise

Wednesday, January 13th, 2010

 

painted kitchen floor

Photo shows a painted kitchen floor

 

We work with several different types of painters in the interior design business.  Different jobs require different levels of expertise.  A painter who is experienced at wall and trim paint, getting a silky smooth finish on woodwork, and walls free of drywall seams and nail pops is a wonderful thing, but he is probably not the person you want to do a decorative finish.  My experience is that an expert in that area is very important.  Faux finishing is a talent that requires years of experience to master.  A professional finisher will know where to start with the finish, how long it will take him to complete an area, and where a safe place to stop finishing will be.  You see, you can’t just stop for lunch anywhere along the way.  Stopping points have to be calculated in advance or your stopping points will be visible in the finished product. 

 

One faux finisher I work with regularly is Timothy Brown of Brown Studios in New York.  He makes monthly trips to Knoxville to work on my jobs, and is considering moving here in early summer.  Timothy’s work is world class.  He was trained by another of my faux painters, Daryl Garrison, who is still practicing in Nashville, Tennessee.  Timothy honed his craft under Daryl’s tutelage, and branched out to form his own company in New York.  There, he has worked for many top interior designers and their major league clients.  He has done work in the Kipps Bay Showhouse several times, worked with nationally recognized designer Eric Cohler, and his clients have included Katie Couric, Michael Douglas, and Katherine Zeta Jones.  Following are a few images of Timothy’s talents.

nursery painted floor

A painted nursery floor

tonal layerd blocks

Layered blocks

painted monogram

Painted monogram

 

horizontal stripes, playroom

Painted stripes for a playroom

Black and white stripes

Black and white stripes

Kips Bay Showhouse

Kipps Bay Showhouse

 

As you can see from the above photos, Timothy’s talent extends far beyond “walls” and includes floors, ceilings, furniture, and decorative items.  These are world class finishes by a fun and talented man.  His precision is amazing.  Who else could paint those perfect stripes with such detail?  Look for more of Timothy’s work in the future.